Precision Matthews 1054TV Mill

2024-07-25T21:54:56Z

Mgmoore: New version of update training document.

The Precision Matthews 1054-TV is a Bridgeport-style knee mill featuring 3-axis DRO, 3-axis power feed, and a power drawbar. It's used for accurately machining/drilling metals and other materials.

The power head is 3hp variable-speed with back gear for a total speed range of 70-4200rpm. Speed control is mechanical, so reducing speed increases torque.

{{Required|Manual Milling}}

Members who took the Manual Mill Class before the Precision Matthews Mill came online are required to familiarize themselves with the differences between this mill and the Rong Fu Mill by either reading [[Media:New Mill Training Update v2.pdf|this document]] or watching this video (coming soon). A separate class is not required, but users are responsible for understanding the material presented.{{ToolPhoto|PM1054TV.jpg}}

== Controls ==
[[File:Screenshot 2024-01-12 at 8.53.28 AM.png|left|500px]]
{| class="wikitable"
|+
|4
|Back Gear Selector
|-
|5
|Spindle Brake
|-
|6
|Spindle Speed Control
|-
|7
|Motor Switch
|-
|8
|Quill Auto Feed On/Off
|-
|9
|Quill Fine Feed Handwheel
|-
|10
|Quill Auto Feed Rate Selector
|-
|11
|Quill Auto Feed Direction Plunger
|-
|12
|Quill Auto Feed Lever
|-
|13
|Micrometer Depth Stop
|-
|14
|Quill Lock
|-
|15
|Quill Manual Feed Handle
|}

 
== Specifications ==
{| class="wikitable"
|+
|Table Length
|54"
|-
|Table Depth
|10"
|-
|Overall Width (A)
|107"
|-
|X axis travel
|36"
|-
|Y axis travel
|15"
|-
|Z axis (knee) travel
|16.9"
|-
|Spindle nose to table surface (min)
|2"
|-
|(max)
|26"
|-
|Spindle centerline to Z ways (min)
|5.5"
|-
|max
|26"
|-
|Ram travel
|20"
|-
|Quill travel
|5"
|-
|Head Tilt Left/Right
|±90º
|-
|Head Tilt Front/Back ("nod")
|±45º
|-
|Turret Rotation
|360º
|-
|approximate weight
|3000lbs
|}
{{ToolPhoto|PM1054_Floorplan.png}}

== Accessories ==
The table is equipped with 16mm (5/8" compatible) T-slots.

The Mill has a three axis precision DRO; check this manual for details: [[:File:Large Mill DRO Manual.pdf|Large_Mill_DRO_Manual.pdf]]

== Tooling ==
This mill uses the same R8 collet system as the [[Rong Fu RF-45 Mill]] so any mill tooling we have will fit either machine. The bigger motor on the PM1054 means it can run bigger tools and/or work tougher materials than the RF-45. Pay attention to your speeds and feeds!

== Resources ==
* [[Media:PM1054 manual.pdf|Manual]]

{{Owned}}
[[Category:Machining]]

2024-01-12T14:41:11Z

Mgmoore: Added the router manual and a link to it.

Asmbly's router table features a Bosch router in a JessEm lift.

{{Required|Woodshop Safety}}
{{ToolPhoto|RouterTable.jpg}}[https://wiki.asmbly.org/images/9/93/Bosch_MR23EVS_Router_Manual.pdf Bosch MR23EVS Router: Manual]{{Owned}}
[[Category:Woodshop]]

2022-10-03T02:15:53Z

Mgmoore: Inserted L6 capacity, fixed equipment lists

Asmbly's facility is composed of three separate units of 9701 Dessau Road building 3, each of which is equipped with its own "light commercial" 200A 3-phase 120/208V service. Our meters and outdoor disconnects are on the south side of the building around the corner from the laser exhausts.

* The 303 service feeds 200A panel L4 via a main breaker outside. L4 feeds subpanel L3 via a 100A branch circuit breaker.
* The 304 service has a 200A fused disconnect feeding a 200A main panel outside (SP6), which feeds subpanels L2 (via a switch disconnect SW1) and L5 via 100A branch circuit breakers. L5 feeds L6 via a 60 A branch circuit breaker.
* The 306 service has a 200A fused disconnect feeding panel L7 (in the multipurpose room). L7 feeds subpanel L8 via a 100A branch circuit breaker.

Restated in terms of panels:
{| class="wikitable"
!Panel
!Location
!Supply
!Areas & Machines Directly Powered
|-
|SP6
|Outside
|304 Fused Disconnect
|
|-
|L1
|Unused (Stored in NE closet)
|N/A
|
|-
|SW1
|Main shop, South wall, east side
|SP6 100 A branch circuit
|
|-
|L2
|Main shop, North wall
|SW1
|Metal Shop, Part of Fiber Laser (30 A) Air Compressor
|-
|L3
|Main shop, South wall, east side
|L4 100A branch circuit
|Wood Shop, incl. Planer, Jointer, Drill Press, Router, Sander, Band Saws,
Chop/Miter Saw, Wood Lathes; Electronics Room
|-
|L4
|Main shop, South wall, east side
|303 Main Breaker
|AC/Heating Units
|-
|L5
|Main shop, South wall, west side
|SP6 100A branch circuit
|AC/Heating Units; Wood Shop Main Dust Collector
|-
|L6
|Main shop, South wall, west side
|L5 60 A branch circuit
|Wood Shop, incl. Saw Stop Table Saw, Small CNC, Sanding Table
|-
|L7
|Multipurpose Room
|306 Fused Disconnect
|Laser Room, 3D Printing Room, Textiles, Multipurpose Room, Lobby
|-
|L8
|Main shop, West wall
|L7 100A branch circuit
|Large CNC, Part of Fiber Laser (2 x 20 A)
|}
[[Category:Operations]]

Electrical Infrastructure

2022-09-30T04:40:06Z

Mgmoore: Minor corrections to previous major overhaul.

Electrical Infrastructure

2022-09-30T04:24:44Z

Mgmoore: Brought up to date, made corrections, added many details

Asmbly's facility is composed of three separate units of 9701 Dessau Road building 3, each of which is equipped with its own "light commercial" 200A 3ø 120/208V service. Our meters and outdoor disconnects are on the south side of the building around the corner from the laser exhausts.

* The 303 service feeds 200A panel L4 via a main breaker outside. L4 feeds subpanel L3 via a 100A branch circuit breaker.
* The 304 service has a 200A fused disconnect feeding a 200A main panel outside (SP6), which feeds subpanels L2 (via a switch disconnect SW1) and L5 via 100A branch circuit breakers. L5 feeds L6 via a ??? A branch circuit breaker.
* The 306 service has a 200A fused disconnect feeding panel L7 (in the multipurpose room). L7 feeds subpanel L8 via a 100A branch circuit breaker.

Restated in terms of panels:
{| class="wikitable"
|+
!Panel
!Location
!Supply
!Machines & Areas Powered
|-
|SP6
|Outside
|304 Fused Disconnect
|
|-
|L1
|Unused
|N/A
|
|-
|SW1
|Main shop, South wall, east side
|SP6 100 A branch circuit
|
|-
|L2
|Main shop, North wall
|SW1
|Metal Shop
|-
|L3
|Main shop, South wall, east side
|L4 100A branch circuit
|Wood Shop, incl. Planer, Jointer, Drill Press, Band Saws, Electronics Room
|-
|L4
|Main shop, South wall, east side
|303 Main Breaker
|AC/Heating Units
|-
|L5
|Main shop, South wall, west side
|SP6 100A branch circuit
|Saw Stop, Chop Saw
|-
|L6
|Main shop, South wall, west side
|L5 ???? A branch circuit
|Small CNC, Sanding Table
|-
|L7
|Multipurpose Room
|306 Fused Disconnect
|Laser Room, 3D Printing Room, Textiles, Multipurpose Room, Lobby
|-
|L8
|Main shop, West wall
|L7 100A branch circuit
|Large CNC, Part of Fiber Laser
|}
[[Category:Operations]]

Tool Tags

2022-08-08T02:05:13Z

Mgmoore: Added the links for the QR codes -- because people need to report things when they are not on site!!

Stewards

2022-08-08T01:54:33Z

Mgmoore: Added myself to list

Powermatic 2820EVS Drill Press

2022-08-06T21:47:03Z

Mgmoore: Added a link to a new pdf describing a new process for aligning the crosshair lasers.

Asmbly has recently acquired a Powermatic 2820EVS variable-speed drill press for the woodshop. This machine is for use with wood only - no metal, no coolant, and definitely no cutting oil!

{{Required|Woodshop Safety}}

* 1hp motor
* 20" swing
* 6" spindle travel
* 5/8" keyed chuck
* low range 150-870rpm
* high range 600-3600rpm
* '''Change Speed Range Only With Machine Off!'''

{{ToolPhoto|PM2820EVS.jpg‎}}

== Resources ==
* [[Media:PM2820EVS manual.pdf|Instruction Manual]]
* [[Media:DrillPressLaserAlignment.pdf|Revised Process for Aligning Crosshair Lasers]]

{{Owned}}
[[Category:Woodshop]]

File:DrillPressLaserAlignment.pdf

2022-08-06T21:40:50Z

Mgmoore: A revised procedure for aligning the laser crosshairs on the Powermatic 2820EVS Drill Press.

== Summary ==
A revised procedure for aligning the laser crosshairs on the Powermatic 2820EVS Drill Press.