Soldering Overhaul - Revision history

YellowEng: /* Setup */ Drafted a setup section for the soldering iron.

2024-10-02T01:15:54Z

Setup: Drafted a setup section for the soldering iron.

Show changes

YellowEng: Added intro section.

2024-10-02T00:11:33Z

Added intro section.

YellowEng: /* Materials */ Added materials section for the soldering page.

2024-10-02T00:00:53Z

Materials: Added materials section for the soldering page.

YellowEng: Added Safety section for solder.

2024-10-01T23:43:58Z

Added Safety section for solder.

YellowEng: Added the Tormach PCNC 1100 equipment page for reference. Drafted a Use Case for the Solder station.

2024-10-01T22:57:41Z

Added the Tormach PCNC 1100 equipment page for reference. Drafted a Use Case for the Solder station.

Show changes

YellowEng: Added Soldering Overhaul page

2024-10-01T22:50:46Z

Added Soldering Overhaul page

New page

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-The Tormach PCNC 1100 is in an enclosure on the edge of the metal shop, adjoining the wood shop.
+The Electronics lab has an assortment of soldering and de-soldering equipment.
-{{ToolPhoto|TormachPCNC1100.jpg}}
+{{ToolPhoto|TMT9000s.jpg}}
 *1.5hp R8 Spindle

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 ==Materials==
-====Acceptable Materials====
+===== Tin-Lead Rosin Core Solder Wire =====
-With the proper tooling, many materials can be machined. Common choices include Aluminum, Steel, and Acetal plastic ("Delrin"). Wood may also be machined on the Tormach.
+===== Lead-Free Rosin Core Solder Wire =====
+Typically has a higher melting point, with good flow, wetting, and electrical conductivity. Produces less harmful fumes, making it safer to work with.
 ==Setup==

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 {{UniversalSafety}}
-====Equipment-Specific Safety====
+==== Equipment-Specific Safety ====
-[[Tormach Class]] is required to use this tool.
+Safety glasses must be worn when working with the soldering station, as solder can "spit." Never touch the tip of the soldering iron to avoid burns, and always work with the soldering iron above the workbench. When not in use, the soldering iron must be returned to its stand and never laid on its side. The fume extractor should be powered on while soldering to mitigate health risks from inhaling fumes, and skin contact with melted solder should be avoided.
-No special PPE is required to use this tool, but hearing protection is advised in addition to the general shop requirements of safety glasses and closed-toed shoes. Safety glasses may be found on a shelf on the back side of the Tormach enclosure, near the [[Central_Machinery_Horizontal_Bandsaw|horizontal bandsaw]].
+The soldering iron should only be used for fusing solder, not for other purposes such as burning through materials. Avoid using the soldering iron on the plastic insulation of wires; instead, use a wire stripper to remove the insulation. Additionally, avoid prolonged contact between the soldering iron and PCB boards, as the iron should primarily make contact with the solder.
-This machine rotates the spindle very rapidly. Don't wear loose clothing when operating this machine. It may be hard to see exactly where rapidly spinning tools are, particularly fly cutters.
+Prongs or tweezers are recommended for holding wires while soldering, minimizing the risk of accidental contact with the soldering iron and reducing the chance of burns from conductive heat in the wire. Finally, when finished using the soldering iron, always clean the tip before returning it to its station.
 ==Use Case==